How To Remove Reverse Motor On Harley Trike

How to Remove a Reverse Motor on a Harley Trike

Removing a reverse motor from a Harley trike can seem daunting, but with the right tools and approach, it's a manageable task. This guide provides a step-by-step process, focusing on safety and efficiency. Remember, always consult your trike's specific service manual for detailed diagrams and torque specifications. This guide offers a general overview.

Safety First!

Before you begin any work on your Harley trike, prioritize safety.

• Disconnect the Battery: This is crucial to prevent accidental shorts and shocks. Locate your battery and disconnect the negative terminal first, then the positive.
• Use Proper Lifting Equipment: Your trike is heavy. Use a jack and jack stands to securely lift and support the trike. Never work under a vehicle supported only by a jack.
• Wear Safety Glasses and Gloves: Protect your eyes and hands from potential hazards like grease, debris, and sharp edges.
• Work in a Well-Lit Area: Good lighting is essential for precise work and to prevent mistakes.

Tools You'll Need

Gathering the necessary tools beforehand will streamline the process. You'll likely need:

• Socket Wrench Set: A variety of sizes will be needed to remove bolts and nuts.
• Ratchets and Extensions: To reach those hard-to-access fasteners.
• Torque Wrench: Essential for tightening bolts to the correct specification.
• Jack and Jack Stands: For safely supporting the trike.
• Wheel Chocks: To prevent the trike from rolling.
• Drain Pan: To catch any fluids.
• Shop Towels or Rags: For cleaning.
• Your Trike's Service Manual: Absolutely essential for specific instructions and torque specifications.

Step-by-Step Removal Process

This is a generalized guide, consult your service manual for precise instructions tailored to your specific trike model and reverse motor installation:

1. Locate the Reverse Motor: Identify the reverse motor's location on your trike. This will vary depending on the model and year.
2. Disconnect Electrical Connections: Carefully disconnect all electrical connectors to the reverse motor. Take photos or make notes to ensure proper reconnection later.
3. Disconnect Hydraulic Lines (if applicable): Some reverse systems use hydraulics. If your system does, carefully disconnect the hydraulic lines. Use appropriate methods to prevent fluid spillage.
4. Remove Mounting Bolts: Identify and carefully remove all mounting bolts securing the reverse motor to the trike frame.
5. Lower the Reverse Motor: Gently lower the reverse motor. It might be heavy, so proceed cautiously.
6. Clean Up: Once removed, clean the area around the mounting points.

Reinstallation (Reverse Process):

Follow the steps in reverse order to reinstall the reverse motor. Ensure all connections are secure and properly tightened to the manufacturer's specifications. Double-check electrical connections and hydraulic lines.

Important Considerations:

• Consult a Professional: If you're uncomfortable performing this task, it's always best to consult a professional mechanic specializing in Harley trikes. They possess the expertise and specialized tools to handle the job safely and efficiently.
• Proper Torque: Using a torque wrench is paramount to avoid damaging your trike's components. Always refer to your service manual for the correct torque specifications.
• Fluid Handling: If your reverse motor uses hydraulic fluid, handle it carefully to prevent environmental contamination and personal harm.

By following these steps and prioritizing safety, you can successfully remove the reverse motor from your Harley trike. Remember to always refer to your trike's service manual for model-specific instructions. Good luck!